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4 September 2010
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Home and Garden
More Home Improvements E-mail
Home and Garden
Friday, 03 November 2006

eaves_peeling_2002_300 As some of you know, we found and bought our rather unusual house in 2003. Originally designed by a student of Frank Lloyd Wright, and built by the Sifton family in 1948, this Usonian style ranch (extended in 1992-1997) was built from solid 3/4 inch pine, inside hand-oiled, outside painted. Through leftover drawings, photos and additional strange coincidences - Frank, the paint store owner where I purchased paint recently, rented the house for two years in the early 70s - we uncovered some interesting history of this house.

 

One of the things I learned recently from Frank is that the house was off-white in the 70s. Which I had suspected while preparing to paint the exterior. It had been painted only once more since that time, I assume right after the second owners bought it. They had it spray-painted in a reddish earth tone, a color scheme we really liked.

 

After we bought the house from the third owners, we found it in great shape overall, except for the exterior paint of the original house, as well as some rot on overhanging eaves on the north side. Here's some pictures of what the house looked like before we signed the contracts ;-)

 

mullions_before_buying_520

 

slats_peeling_2002_300As was apparent right away, the paint was peeling off quite dramatically. Lucky for us, the underlying wood was in solid condition, something we checked before signing on the dotted line. It was one of those things we would fix in the near future...

 

Well, the future was finally here, this summer and fall of 2006. The rot at the eaves was removed and repaired; the original roof covered with a whole new roofing layer of additional insulation and EPDM, a synthetic rubber; the leaky gutters were replaced; and it ended with painting the exterior of the house.

 

Each home improvement project always teaches me something new, in addition to honing my general skills. With the exterior pinting, I learned that it is a LOT more work than I thought, and I probably should not have done this all by myself. All exterior wood was scraped, cleaned and repainted with two coats of Benjamin Moore MoorGuard LowLustre in the color Audubon Russet, a slightly lighter reddish earth tone. The detail and trim will be recovered in BM's Soft Gloss Tudor Brown.

 

I also learned to reglaze window panes, something I had never attempted before. Here's a detail of what the mullions of my office windows looked like.

 

mullion_detail_01_before_300

As you can see, the paint is curling or has fallen off the mullions completely, and the putty seal is crumbling and cracking and was actually missing in whole stretches of the window. Needless to say, this causes cold to enter through the windows more than you would want, and the exposed wood - although not overly exposed to the elements due to our overhanging eaves - is not getting any better over time.

 

I removed all paint and all putty using scrapers, a glazier's knife and a heat gun.

 
mullion_detail_02_newputty_300

The now bare sashes needed to be primed before resetting the glass with new glazier's putty. I used boiled linseed oil (blo) for the first six windows, and decided some 1# shellac I had lying around for the last one, just to see how it would hold up over time.

 

The picture on the left shows the cleaned up windows with newly applied glazier's putty. 

mullion_detail_03_allmasked_300

As is customary, all exposed wood and putty needs to get covered in paint, while overlapping onto each glass pane by a few millimeters, really sealing the putty. This prevents moisture from creeping between the glass and the putty over time.

 

Masking seemed the most sure way to achieve this... Little did I realize how LONG this takes. Oh well, next time I'll skip the masking and just try to paint precisely by hand ;-) Here's the masked windows up close. 

mullion_detail_04_alldone And the final result after removing all that tape. Phew.

 

This set of windows should be good to go for the immediate future. Coming spring, I will apply the same treatment for our meditation room next to my office, doing all those 12 windows! Here's a final overview picture, just to share some of the crisis and victory of this not-so-small project.

 

office_all_done_520

siding_painted_fall_2006_300
slats_painted_fall_2006

 

 
Roof Complete E-mail
Home and Garden
Monday, 11 September 2006

The roofers came! Here's a photo impression of their work...

6_new_gutter01

7_new_gutter02

8_new_roof_facing_east

9_new_roof_facing_west

 
Roof Repairs E-mail
Home and Garden
Tuesday, 05 September 2006

The roof repairs are progressing nicely. After removing the multi-part, badly patched and leaking gutter and fascia beams (thanks Sham!), the full impact of years of water seeping through the screw holes into the beams became apparent. As expected, eight of the thirty beam-ends had seriously deteriorated to the point of not being able to hold up any new fascia-beam-and-gutter. 

 

So I cut off the bad parts and soaked all beam-ends with CPES epoxy:

1_cutoff_bad_beam_ends_522

Next, I made new beam-ends - these are to be sistered onto the remaining good wood ends:

2_new_heads_522

The new ends installed:

3_new_installed_heads_522

The new fascia-beams ready before installation - all primed with CPES epoxy and one coat of MoorGlo Tudor Brown Benjamin Moore exterior paint:

4_new_beams_522

The brand new fascia is finally in place (thanks Will!) - with an additional coat of Benjy's MoorGlo.

5_new_beams_installed_522

As the roofers will be coming by later this week, I just left the old flashing sticking up. The new roofing material will consist of an an extra layer of underlayment (+R2) and a new rubber-like roof-covering that should hold up better and longer than the traditional built-up bitumen based flat roof.

 

A new coat of paint (and a new color!) will complete this late-summer project.

 


 
Epoxy Job E-mail
Home and Garden
Monday, 21 August 2006

roof_problem

Beam has been removed. Treatment will consist of CPES everywhere, with L&L /wood dust in end-grain cavities. I feel like a dentist: I ordered through rot doctor today:

  • 1x Gallon CPES
  • 1x Quart L&L Epoxy
  • 1x cauling tubes
  • 1x spray bottle

All this should arrive by Thursday 8/23.

 

The New Roof - coming in September at a theater near you - should complete this mid-size project. Painting the exterior should then make the house ship-shape for the next 30 years.